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I dont know what the post is like in the US, but over here I use our standard parcel delivery company (Royal Mail).
Firstly.... slack off the strings a few turns. Less tension on the neck should mean the neck wont snap as easy when the box is sat on / dropped / detonated.
Second, get insurance - its usually only a little bit extra.
Generally I blag a cardboard box of near proportions, and wrap the guitar in LOTS of bubble-wrap, then stuff the box full of bubble-wrap too. Make up heavy card dividers if you have to so the guitar doesnt take any stress if an accident does occour. Then I write on the box, real politely "Dear Mr Postman, I know your job is hard and you are underpaid for the sterling service you provide, the long hours in all kinds of weather, I know the roads are bumpy and the schedules are tight, so I feel bad even just asking for this one little favour. Thing is this - whats in this box took me a long time to make. Its not particularly valuable, but I poured my heart and soul into it. It would mean a great deal to me and the recipient if it were to arrive safely at its destination. With your help and continued consideration, I know it will. To you, and to every member of the Royal Mail, I thank you. And if you're in the area, pop in for a free beer!"
Never had any problem...
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