Hey Everyone!! I am planning on building my first CBG in the near future, and am looking for some suggestions on the best way/easiest way that you have found to notch out the neck? I must admit that I possess very rudimentary "woodworking" skills, and am looking for a techique that wouldn't involve table saws of any sort, if possible. Anyone ever used a portable jigsaw?, coping saw?, dremel?...??? Any "tricks"? Any suggestions would be appreciated! Thanks so much for any advice in advance!! - Brian N.

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  • Simply make cuts to the required depth at about 1/2 - 3/4inch intervals with a tenon saw and then knock out the waste with a sharp chisel and a mallet.  Easy, safe, seasonably quick and doesn't require power tools.

  • Here are some pics of the new planer.  Very cool.  Precise notching.  I cut the practice board down to 1/2".

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  • Brian --

    So now that I have "sold" you on a plunge saw, I am experimenting with something new.

    If you have $$$ and a drill press, you may want to check out the Safe-T-Planer from StewMac:
    http://www.stewmac.com/Luthier_Tools/Types_of_Tools/Planes/StewMac_...

    Basically, it allows you to set the depth and plane the wood.  I just got mine today and so far, it works like a charm.  My notches a fairly standard, 1/4" off the top.  The planer should handle this with ease.

    I am building a jig so I would estimate I could notch a neck in about 10 minutes or less.  

    BTW -- That is my biggest time consumer.

    Sorry to muddy the waters.  ;)

    Alan

  • I use an oscillating power tool I picked up for another job at Harbor Freight.  I use a plunge saw blade.

    http://www.harborfreight.com/oscillating-multi-tool-62279.html


    For the necks I build (1 1/2" inch wide) it works great!  Just be patient and make sure the neck is clamped to the table.

    I am using maple. The saw cuts fine but does get a little hot.  

    When I get done with the rough cut, I follow up with a rasp and sandpaper to smooth things out.

    • Hi Alan,
      It appears to be something similar to a Dremel-"style" tool, correct? What size plunge saw blade do you use? Thanks!
      - Brian
    • BTW -- The tool does not come with blades.

      There is also a cool sanding tool you can get with this.  


      I initially bought it for repairing a wall so I got the sander to sand the dry wall.  Works great on CBGs.

    • The difference is the Dremmel spins and this goes back and forth.

      I just picked up some blades when I was at the store.  I think they are 1 3/8" for wood.

      So what I do is cut in from the side.  The blade will easily handle 3/4" so that gets you half way through a 1 1/2" maple neck.

      The cut can leave burn marks in the wood.  These needs to be sanded out if you are notching the head stock.

      I think Dremmel has their own version of this but Harbor Freight is dirt cheep.  Fortunately, I have one not too far from my house.

      Hope this helps.

  • I use a dado head on my table saw

  • You could try not notching it out. Attached in progress pic of a now completed CBG. 

    The neck is built up rather than carved.  Pic should be pretty self explanatory.

    20151206_100731.jpg

    • That's an idea too, Matt, although I'm not sure how great my novice woodworking skills are to do that yet!! Looks great, though!! Thanks!!
      - Brian
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