I have a problem with a piezo pickup harness kit (from CB Gitty) I wired up. In short, it sounds great when the volume pot is turned all the way up, but when turned down just a little, there is a very distracting hum.

I have spent hours pouring over the forums looking for leads, and can tell you this:
* I have quadruple-checked each connection, the schematic, and have a solid solder joint grounded to the back of the pot which I sanded beforehand.
* I seriously doubt I cooked the pot. I am using a 25W soldering iron and it takes a while before any connector is hot enough to solder.
* a wires were tinned before soldering.
* When I run an extra ground jumper between the input jack and back of the pot, there is no change.
*The hum disappears when my hand touches the input jack, and the noise gets noticeable louder when I grab the pair of wires going from the jack to the pot.
* Wiggling wires and connections makes no change.
*There is no change when I try my amp In another outlet, another house circuit, straight to the wall, or with a surge protector.
* Another guitar with a preamp going through the same cords to the same amp makes no hum at all.

I am stumped. I am beginning to wonder if it is a bad pot. Any help would be appreciated.

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Here is the input jack.
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To be honest you have covered all the usual suspects. 

Could be worth trying a new pot if you have one.  Also this old Bass guitar thread discusses this hum below 10 problem

http://www.talkbass.com/forum/f38/bass-guitar-buzzing-when-volume-k...

the quote :

"it's a problem with bad shielding. Perhaps a cheap guitar cable or amp shielding. 

It's like this. The amount of hum pickup depends upon the impedance of the circuit. This is why microphones use low impedance to keep hum pickup low since their output is low. The higher the impedance the more hum gets picked up if shielding isn't 100% effective." 

points to the problem being the high impedance.

You could add some shielding -copper tape or aluminium foil/tape between the pot and lid (even really cheap strat copies add a bit of foil between the pots and pickguard).

How many piezo discs are there?  I use 2 in parallel as this halves the impedance (2 in series would double it and make the hum worse).

Regards,

David L.

Hmmmm..... This sounds like you may have pointed me in the right direction. I will check out the link. I have just one piezo disc. I began to wonder if it was the wiring since touching it dramatically increased the volume of the hum. Thanks for the advice.

I'd welcome any other suggestions as well.

before   ripping your guitar apart  ,  try  plugging it in another outlet  .

  something on the same  line   may  be farking  with it   that    jumps  in   , when the signal's weaker. 

Tried that, too. No difference.
I tried foil between the pot and lid, and there's no difference. I also tried shielding the wires. No change.
I am wondering if the length of wire could be the source of impedance -- I used the 22 ga. wire included in the kit, and I left about 12" of wire between the jack and pot. Thoughts?

If you break the code on this problem, please follow up on this post.  I've had this problem with every single one of my builds.  I've used double piezos in parallel, added extra grounding points onto the body of the box, shielded wires and pots.  Haven't figured it out yet.

You and I are in ten same boat!
SEG: might you and I be in similar situations with a low-power soldering irons? Mine is only 25W and takes forever. I am wondering if I might have a cold joint somewhere.
This one (last post) suggests an amp plugged into a socket with grounding issues could be to blame
http://www.talkbass.com/forum/f38/piezo-pickups-problem-hum-20104/i...
Plugging the CBG into a battery amp would quickly check this.

The other guitars that work fine with the amp (if they are magnetic or preamp piezo) will need a much lower volume to hear the pickup working - if you turn the non humming guitars up to the same volume you need the piezo at to hear it are they still hum free?
Thanks, David but I tried that, too. I get the same hum regardless of where plugged in and another guitar (with a preamp) sounds great through the same amp and cord. So i have ruled out household wiring, amp, cord.

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