Fret slots narrowing, so does the fret saw wear out?

I'm tired and this is probably a stupid question. I fretted two fingerboards tonight, and I had one heck of a rough time because the frets would not go in. I had to wallop at them harder than ever before, and bent and dented them up some. One side would lift up before I got to the other end. There was no way I could start with a shot to the middle of the fret like I have always done before, it would just knock over. These things turned out not so good, but I might use them for relic looking builds. Variables are I have been using exotic woods on most of my builds. Last two were Zircote, but I noticed no trouble there, then tonight one was Bocote and one Rosewood. The bocote is real hard stuff, so I figured it would be easier when I did the rosewood one but it was no better, worse in fact, because it splintered up like it does when a fret lifts up on the other side as you hammer the one. Another variable is I have been using the same fret saw I purchased for my first guitar 12 guitars ago and have been happy with it. Also the frets were two different sizes, jumbo and medium, I have used both before with this saw, and both had the same problems tonight, although never before.

So can the denser woods dull the saw which makes it cut a narrower channel over time? I can't tell by looking at it and it seems to cut as fast as ever. Have you guys run into this?

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  • In a traditional saw blade there is some sideways pitch from tooth to tooth and over time that goes away and needs to be reset in order for the saw to function well again, but I don't know how much pitch exists in a fine blade that is suitable for fretting. Dense/hard wood will certainly cause things to wear or deform faster and the same saw in hard vs soft wood cuts a slightly narrower kerf to begin with, so it's probably a combination of both.
    • Good to know thanks!

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