Cutting: a rotary tool with a cut off wheel. I use a small clamp on vice and mark the jaw with blue tape to the width I need. Just clamp, cut and repeat.
Next I converted an old sheet metal nipper into a fret tang cutter. I just unscrewed the die plate and used a cutting wheel on the dremel. This can be done with the same greenlee type found in hardware stores.
I used a small round file to cut a groove into a small piece of maple. This allows me to use a flat file to dress the fret tang that I cut above.
As I like to bind my fret boards, cutting the fret tangs is a requirement but even for unbound fret boards cutting the tang back makes it the fret dressing job smoother. Also you can fill the fret slot with filler to add to a better hand feel.
The last tip is I like to use a small tack hammer to do the initial edge work on the frets. This also ensures that the fret ends are driven in with a slight dip. From there I file with a flat file till I'm flush with the binding. From there all that is needed is minimal fret dressing after I level the frets and then I use fine grit wet dry paper glued to a piece of small hardwood.
On this one I did the fret work before gluing to the neck. Typically I glue the fret board first but did this one differently to make the photo work easier.
Hope some find this post useful.
Don
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Replies
Josh Gayou (SmokehouseGuitars) said:
I'm interested in any suggestions/pix/info on binding, the one's you've shared have been great to look at.
Thanks a lot,
Paul H
Don Goguen said:
Josh Gayou (SmokehouseGuitars) said:
Michael Gajeski said:
Josh Gayou (SmokehouseGuitars) said:
Thanks!
Don Goguen said:
The end cutting pliers mash the fret wire a bit more than I like and I end up spending more time with a file dressing them up before installing. One offsets the other in terms of time savings. I've tried this a variety of ways. Not saying this is the definitive way of doing it, only what seems to work for me.
Yesterday working from raw fret wire to dressing and glue up, less than an hour. For me this has been the fastest so far. Always room for improvement if you have ideas.