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  • Some nifty ideas here, thanks. I use a bandsaw.


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    • Thanks for all the input! I ended up making a simple jig, used angle grinder with a 40 grit flap disk that did the bulk of it then palm sander with 80 grit. Got 25 done in 40 min.

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  • Thanks, Taff!  I can apply a couple of those techniques.

  • Oops! you forgot something.
    Taff

  • Hi Eric, I’m not sure what tools or machines you have on hand so it’s hard to tell you what to do, so I’ll show you the methods I have used.
    The photos should give you some ideas. I always try to save the handcrafting work until it’s really needed, I use machines and jigs wherever I can, especially on repetitious work.
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    Cheers Taff

  • Can you post a pic of one? That method knocks it out pretty darn fast, but I guess if you want faster, then you’ll need power tools?  Do you thin them down beforehand, or do they? 

  • What’s your method?

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