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I wonder how on earth did luthiers manage before the advent of online calculators and computer print outs
Templates. Lots of templates.
... constructing the fret layout with compass and ruler as described on this forum... another approach were instruments like viols and ouds, fretted by means of movable wrapped-around and tied-on gut frets, positioned by ear.
Since you are an engineer, I'll tell you that fret layout is an inverse power series with a ratio of the 12th root of 2.
I do my own fret calculator with a spreadsheet
scale / ((2^(1/12))^Fn)
where Fn is the Fret Number, 0=nut, 1=first fret, 2 = second fret, 3 = 3rd fret, etc. this gives the pre-compensated bridge to fret lengths.
or
scale - (scale / ((2^(1/12))^Fn)) if you prefer to put the 0 end of the stick at the nut instead of the bridge.
I do my layouts in centimeters because I have not yet found an SAE ruler with decimal inches.
fret calculations are based on idealized strings, just like the law of gasses are based on idealized gas. since real world strings have actual physical properties, the bridge saddles get adjusted away from the nut to compensate for that, giving the bridge a slant where bigger strings are compensated more than thinner strings.
on my spreadsheet I put the scale in A0 and in all the formulas I put $A$0 instead of 'scale' so that I can recalculate the whole set at once. that makes it easy to put the 0 mark of the ruler on the box about where I want the bridge and play with the numbers to see where the nut, 12th, and 17th frets end up.
I try to do at least 17 frets, to allow 1st position fingering an octave higher.
There are several fret calculators online, which you should be able to find via Google. Personally, I use WFret. WFret is a free program that can be used to calculate fret positions and also print a template. I don't remember where I found the download, but again, a Google search should find it for you.
Fretfind2d (http://www.ekips.org/tools/guitar/fretfind2d/) lets you save a pdf in A4 size instead of letter (8.5" x 11").
Philip, When the template is printed, the frets are divided into two parts (on my printer). You simply cut out the template and attach the two halves with tape, or just align the second half to the last fret of the first half when marking the fret positions on your fret board. When I mark the fret positions on my fret board, I use the first half of the print, then line up the first fret of the second half with the last marked fret from the first half.
Also, you might want to print the template and print the chart, then check the fret lines on the template using the the measurements on the chart.
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