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Just my opinion and thoughts...1/8" should work fine, 1/4" for the sides and ends if up are obsessive on the strength of the box, but a thin lid will work better acoustically.
Remember, "it's a stick in a box" and don't over engineer the thing. Some of the best sounding CBGs I've built were old crappy wood cigar boxes. I think the aging process helps with the resonance.
Have fun and enjoy the addiction.
What Ron said. The sound holes don't need to be very large to sound good.
I do a lot of cigar box shopping, I occasionally find boxes that are way cooler than anything I could build. I'm also a woodworker and I've been guilty in the past of way over engineering stuff. I'm currently working on a license plate resonator, generally, you would build your own box for those.
keep us informed this sounds like ya'll going to have some fun
Sounds like a good box to me. Just because it didn't start out holding cigars doesn't mean it wont make a good guitar.
I just finished my first CBG. Because I wrecked my cigar box I decided to use some 1/4 inch mahogany I had in the shop. I used the dimensions from the original cigar box and I did not do any doubling up. The only thing I did was to put corner pieces to hold the box together. I cut an F hole in the top. I was really pleased with the deep rich tone I achieved, all by accident I guess.
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